Class 1 vs Class 2 Reflective Tape: Differences and Applications

Key Takeaways

• Class 1 reflective materials are used for high-visibility, road-facing, and safety-critical applications, while Class 2 materials are intended for lower-risk or controlled environments.
• Their classification depends on application context, with compliance requirements varying across AS/NZS standards rather than being fixed by class alone.
• Reflective coverage requirements apply to specific end uses such as garments, not the reflective tape classification itself.
• Selection should be based on intended application, regulatory requirements, and exposure conditions. 

Class 1 is built for high-risk zones, emergency vehicles, and road signage where maximum visibility is critical. Class 2 is better suited for internal sites, warehouse zones, or off-road applications. 

If you’re not sure which class to use or you’ve been mixing tapes across your site, this guide breaks down the key differences so you can stay compliant and protect your crew.

What Is Class 1 Reflective Tape?

Class 1 reflective tape is the highest-grade material used for safety-critical visibility. It features a prismatic or honeycomb lens structure, designed to reflect light directly back to its source at a wide range of angles. This retroreflective design is especially effective at night, in poor weather, or when viewed from long distances.

Compliance & Coverage

Class 1 reflective materials are typically manufactured to meet the higher performance requirements outlined in AS/NZS 1906.1 and related application-specific standards. These requirements vary depending on how the material is used, particularly across vehicle, signage, and safety garment applications. 

For vehicle applications under AS/NZS 1906.2, the minimum reflective surface area is 155 square inches (1,000 cm²) per side for large vehicles operating on public roads.

Where You’ll See It

• Road and regulatory signs (e.g., STOP, speed limits)
• Emergency service vehicles
• Construction machinery in high-traffic zones
• Long-haul trucks and trailers
• Anything that needs to be visible 24/7

Class 1 reflective material is commonly used for high-visibility road and safety applications. For heavy vehicles and road use in Australia, reflective tape requirements are set by the relevant Australian Design Rules (ADRs) and state transport rules, which may specify Class 2 or better in certain cases. 

What Is Class 2 Reflective Tape?

Class 2 reflective tape uses glass bead technology rather than prismatic designs. It’s less intense in reflectivity but still highly visible in low-light conditions. Visually, it has a smoother finish with a more matte look compared to the textured surface of Class 1.

Standards & Coverage

Class 2 reflective materials are typically used in lower-risk, non-road-facing environments. Where they are specified for regulated use, they must still meet the relevant performance requirements under applicable AS/NZS standards, depending on the end application. For example, NSW Government vehicle specifications require Class 2 (or better) retro-reflective material in certain cases. 

Where You’ll See It

• Private property and off-road signage
• Shopping centre car parks
• Industrial and mining sites
• Warehouse and temporary event markings
• Non-regulatory safety warnings

Class 2 is ideal for site markings where visibility matters, but full highway-grade reflectivity isn’t essential. It’s also a popular choice for temporary signs and budget-conscious applications that don’t need long-term durability.

Class 1 vs Class 2 Reflective Tape Comparison

How to Take Care of Your Reflective Tapes

Even the highest-grade reflective tape won’t last if it’s neglected. Poor maintenance is one of the biggest reasons safety garments fail site inspections, often well before their expected lifespan is up. Here’s how to look after reflective tape so it stays compliant, visible, and site-ready.

1. Wash with Care

Washing is the most common source of damage. Always follow the manufacturer’s instructions, but as a general rule:

• Use cold or lukewarm water (not exceeding 40°C).
• Stick to mild detergents — no bleach, no softeners.
• Avoid high heat in the dryer, which can crack or delaminate the tape.
• Never dry clean. Solvents used in dry cleaning can break down adhesives and reflective coatings.

Reflective tapes used on Australian hi-vis garments are usually tested for around 30 to 50 washes. If your workwear is laundered twice a week, that’s less than six months of compliant wear. Make sure you’re tracking it.

Tip: For commercial sites using industrial laundry services, look for tape tested to ISO 15797, which simulates harsh commercial wash cycles.

2. Store Correctly

Reflective tape can degrade from UV exposure, heat, and humidity, even when not in use.

• Don’t leave gear on dashboards, parcel shelves, or in direct sunlight.
• Always store garments clean, dry, and folded flat in a cool, shaded area.
• Avoid stacking wet or soiled garments together in units or lockers.

3. Inspect Before Every Use

A quick check before each shift can stop non-compliant gear from making it onto the site. Look for:

• Cracking or peeling of the reflective layer
• Dull or patchy reflection under light
• Edges lifting away from the fabric
• Discolouration or fading
• Worn seams or fraying near tape zones

If the tape fails to reflect cleanly under a torch or headlight test, it’s time to replace the garment.

4. Avoid Ironing Directly Over Tape

Direct heat can warp or melt reflective tape. If you must iron the garment, do it inside out and away from the tape. Most modern PPE doesn’t require ironing, so opt for wrinkle-resistant materials when ordering new stock.

5. Track Usage and Rotations

Set up a basic garment log that includes:

• Date of issue
• Number of washes (estimate or record)
• Inspection dates or photos
• Replacement timelines

This helps you replace gear before it becomes a compliance risk, not after a safety officer flags it.

Buying Tips for Reflective Tape (and What to Avoid)

Ask for Compliance Certifications

Never buy reflective tape without confirming it meets local safety standards. In Australia, that means checking for AS/NZS 1906.4 compliance. Also, look for supplementary certifications like ANSI/ISEA 107 or ASTM D4956 for imported gear. If it’s not labelled, assume it’s not compliant.

Go With Trusted Suppliers

Choose brands and suppliers with a proven track record. Look for case studies, references, and local clients who operate in high-risk industries like transport, emergency services, and infrastructure. Don’t settle for “online-only” vendors who can’t provide documentation.

Check if It’s In-House or Resold

Many companies resell offshore products with little knowledge of how they’re made or how they perform. Ask if the tape is applied or manufactured in-house. You’ll want to know if they offer custom widths, industrial wash variants, and branded options.

Don’t Compromise on Compliance or Safety

Choosing the correct class of reflective tape isn’t just a matter of preference — it’s a decision that impacts safety, compliance, and long-term costs. Class 1 and Class 2 tapes each serve a specific purpose, and using the wrong type could put your team or equipment at risk, especially under Australian Standards like AS/NZS 1906.4. 

Whether you’re outfitting vehicles, signage, or high-vis garments, getting it right from the start avoids fines, failures, and expensive rework. Reflective Fabrications (RF) manufactures and supplies compliant, Australian-made reflective solutions designed to meet the real-world demands of worksites and frontline industries. 

Ready to upgrade or need help choosing the right tape? Contact RF today for expert advice, samples, or a fast quote.